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SPRS

L&T Control & Automation expertises in design, system engineering, manufacturing and commissioning of Slip Power Recovery Systems in the Indian industry. Continuous improvements in design of the SPRS have helped us in developing an advanced SPRS to offer to the industry with enhanced and reliable features. L&T Automation brand of SPRS dominates this domain with more than fourty installations in 2008-2009, alone and ongoing installations of the new IGBT SPRS.

 
New IGBT SPRS
C&A Technology Center, the center for research and development and incorporation of new technologies , has developed a new IGBT based SPRS which incorporates smarter, contemporary technology to provide superior features and is a better system over the previous model of indigenously developed SPRS In Slip Ring Induction Motors (SRIM), s1ip power is available in rotor circuit which is dissipated as heat in the external resistors. This slip power can be largely retrieved and fed back to the supply grid through smart application of technology using Slip Power Recovery System (SPRS).

The new IGBT SPRS uses the latest inverter and Active Front End technology. The superior features offered by this new SPRS are:

1. Designed for tropical conditions
-Designed for 50ºC ambient temperature.
-Process controller' for referencing, interlocking and protection - thus avoiding several electrical moving contacts which are prone to malfunctioning in dusty environments.

2. Conceived for process stability
-Speed holding accuracy of 0.5%.
-Bumpless transfer from SPRS to rotor resistance control in case of fault.
-Changeover to voltage feedback in case of tacho-generator failure.

3. Environment - friendly configuration
-Better Power Factor at utility. The source converter in the IGBT SPRS system operates over all load ranges at unity (1.0) pf, so it does not need any pf correction capacitors.
-Lower Harmonics at utility.PWM converters are switched at around 1.5khz or more. The harmonic current for such inverters are centered around switching frequency and can be easily filtered out. 4. Safety to induction motor
-Software-based rotor current asymmetry detection.
-Fail-safe changeover from rotor resistance control to SPRS to avoid a rotor open circuit.
-Motor Torque pulsations are eliminated. The current in the rotor circuit has very low harmonic currents as PWM drive is used.

5. Safety to mechanical system
-Closed-loop speed control to reduce vibrations.

6. Supply voltage fluctuations
-Control system designed to withstand upto 40% voltage dip.

7. Over voltage Protection circuit
-Fast over voltage detection circuit to take corrective action.
-DC resistance plus bypass system* to protect SPRS in case of severe over voltage.

Advantages of L&T SPRS


. Lower operating costs by slashing energy bills
. Enhanced life of mechanical equipment by reducing vibrations
. Accurate process control with excellent speed holding accuracy

 

Installations in 2008-2009.

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L&T SPRS





Power alayser screen depicting clean power feedback for the new SPRS
(click on image to enlarge)



Power analyser screen depicting power factor at unity for the new SPRS
(click on image to enlarge)


Power analyser screen depicting Total Harmonic Distortion at 4%

(click on image to enlarge)
     
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Fax .: 2778 3032/33/34
EMAIL ADDRESS :cna-marcomm@LNTEBG.com
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